基于脉冲磁化的阵列磁桥式位移传感器
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TP212 TH711

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2018 年国家重点研发计划新能源汽车重点专项(2018YFB0106000)资助


Magnetic bridge type displacement sensor array in square pulse magnetization
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    摘要:

    针对热轧钢管和在役油井管等铁磁性工件的表面无损检测的应用需求,提出一种阵列磁桥式位移传感方法和传感器, 实现在一定空间分辨率下针对表面形貌缺陷的磁成像检测。 其中传感器与被测工件共同组成磁回路,并采用特定的紧凑型阵 列磁化结构,而具体参数设置较灵活可以获得较好性能。 首先通过分时激励减小相邻测点间的互扰,并对阵列中单个位移测量 磁路施加脉冲磁化;再间隔采样各个测量磁路中的磁场,计算得到对应位置的位移值。 通过理论计算和仿真,本文还研究了传 感器在不同基础提离下分辨出方槽状表面形变的分辨力性能,分析了在系统的扫查和采样参数影响下对被测表面成像的空间 分辨率性能。 相较于已有的 H 形磁桥式位移传感器位移测量量程为 1~ 5 mm,线性度约 2% ;实验验证了该阵列传感器的量程 为 0. 2~ 7. 0 mm,B-y 位移传感特性曲线拟合的线性度约为 1% 。

    Abstract:

    In view of the application requirement of surface nondestructive testing of ferromagnetic workpiece such as hot rolled steel pipe and oil well pipe in service, a magnetic bridge displacement sensing method and a sensor array are proposed to realize magnetic imaging detection of surface morphology defects with certain spatial resolution. In this method, the sensor and the workpiece form the magnetic circuit together. The sensor uses a special compact array structure of magnetization, which could obtain better performance due to varied specifications. Firstly, with a time-sharing method, it reduces the interference between adjacent measuring points, and pulse magnetizes each single displacement measuring magnetic circuit in the array. Secondly, the magnetic field in each measuring magnetic circuit is sampled at intervals. The displacement value of corresponding positions is calculated. Through theoretical calculation and simulation, this study analyzes the resolving power under different basic lift-off, in the array sensor testing morphology distortions like grooves. The spatial resolution of imaging the measured surface is analyzed under the influence of the system′s scanning and sampling parameters. By experiment evaluation, the measuring range of this sensor array is 0. 2 ~ 7. 0 mm, and the B-y sensing characteristics fitting curve′s linearity is about 1% . In comparison, the pre-existing H-shaped magnetic bridge displacement sensor is in the range of 1 ~ 5 mm, and the linearity is about 2% .

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邓永乐,王荣彪,唐 健,汪圣涵,康宜华.基于脉冲磁化的阵列磁桥式位移传感器[J].仪器仪表学报,2021,(5):110-120

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  • 在线发布日期: 2023-06-28
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