新型旋转激光扫描系统发射站结构设计与测量模型构建
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天津大学精密测试技术及仪器全国重点实验室天津300072

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TH74

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国家自然科学基金项目(52127810,52475567,52275539)、天津市科技计划项目(24ZXZSSS00300)资助


Structural design of the transmitter and measurement model construction for a novel rotating laser-scanning system
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State Key Laboratory of Precision Measurement Technology and Instruments, Tianjin University, Tianjin 300072, China

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    摘要:

    旋转激光扫描系统基于角度交会原理实现空间三维坐标测量,以其可多目标并行测量、量程可扩展的特点,在航空航天、高端船舶等大型装备制造领域得到了广泛的应用。由于现有仪器激光器安装空间受限制约了系统光源选择与优化,通过分析光路设计需求,设计了新型发射站主体光路结构,通过光纤传导将激光光路延长至发射站外部,利用镜组实现分光和生成扫描光面,配合转台以构建精密空间光场,避免了安装空间对激光器性能的限制,使得后续对光源进行优化设计时不再受到约束,在光信号层面有效减少系统性能受到的影响。由于新设计导光型发射站的结构特殊,结构误差会造成发射站运行过程中扫描激光面型瞬时变化,传统基于旋转光平面特征的参数模型不再适用,因此本文结合光路几何结构,通过对光轴偏心误差、光轴倾斜误差等误差进行分析,取消了传统模型将光平面初始空间方程作为内参的定义,重新定义了发射站内部参数,构建了适用于导光型发射站的多站组网定位模型和内外参标定模型。最后搭建了实验平台进行仿真和实验,结果表明:研究的测量模型有效且坐标测量精度优于0.7 mm,能够满足大型装备制造需求,为新型旋转激光扫描系统的性能提升和后续优化打下了坚实基础。

    Abstract:

    The rotating laser-scanning system achieves spatial three-dimensional coordinate measurement based on the principle of angular intersection, which has been widely applied in the fields of aerospace, high-end shipbuilding, and other large-scale equipment manufacturing due to its capabilities for multitarget parallel measurement and scalable measuring range. However, the limited installation space for lasers in existing instruments constrains the selection and optimization of the system′s laser. This article devises the main optical structure of the novel transmitter by analyzing the optical path design requirements. The laser optical path is extended to the exterior of the transmitter via optical fiber conduction. A mirror set is utilized to split light and generate scanning light planes. In combination with a turntable, a precise spatial light field is constructed, which circumvents the limitation of installation space on laser performance, enabling unconstrained subsequent optimization design of the light source and effectively reducing the impact on system performance at the optical signal level. Due to the unique structure of the newly designed laser-guiding transmitter, structural errors can lead to instantaneous changes in the scanning light plane shape during the operation of the transmitter. As a result, traditional parameter models based on rotating light plane characteristics are no longer applicable. Therefore, this article integrates the geometric structure of the optical path, analyzes errors such as optical axis eccentricity and optical axis tilt, abandons the definition in the traditional model that takes the initial spatial equations of the light planes as internal parameters, redefines the internal parameters of the transmitter, and constructs a multi-station networking positioning model and an internal and external parameters calibration model suitable for the laser-guiding transmitter. Finally, an experimental platform is established for simulation and experimentation. The results show that the measurement model studied in this article is effective and has a coordinate measurement accuracy better than 0.7 mm, which meets the requirements of large-scale equipment manufacturing and laying a solid foundation for performance improvement and subsequent optimization of the novel rotating laser-scanning system.

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滕明鑫,林嘉睿,吴腾飞,任永杰,邾继贵.新型旋转激光扫描系统发射站结构设计与测量模型构建[J].仪器仪表学报,2025,46(7):60-72

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  • 在线发布日期: 2025-11-07
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