考虑失效阈值随机性的交流接触器预测性维修决策方法
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1.河北工业大学省部共建电工装备可靠性与智能化国家重点实验室天津300401; 2.河北工业大学河北省电磁场与电器可靠性重点实验室天津300401

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TH89

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国家自然科学基金(51937004)项目资助


A predictive maintenance decision-making method for AC contactors considering failure threshold randomness
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1.State Key Laboratory of Reliability and Intelligence of Electrical Equipment, Hebei University of Technology, Tianjin 300401, China; 2.Key Laboratory of Electromagnetic Field and Electrical Apparatus Reliability of Hebei Province, Hebei University of Technology, Tianjin 300401, China

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    摘要:

    交流接触器广泛用于控制系统,高效的维修策略是保障系统安全可靠运行的前提。由于交流接触器的三相触头不可避免地存在差异性,各相触头的失效阈值具有随机性,而现有维修决策方法没有考虑失效阈值随机性问题,不适用于交流接触器。为解决该问题,用累积燃弧焦耳积分表征交流接触器各相触头的性能状态,建立了综合考虑三相触头的失效阈值随机性、竞争失效和退化相关性特点的性能退化模型;提出了一种基于极大似然估计和条件概率公式的退化模型参数估计、三相触头失效阈值分布和剩余寿命分布的更新方法;提出了一种考虑交流接触器失效阈值随机性和维修策略更新的预测性维修策略,该预测性维修策略以最小化期望费用率为优化目标,在每个预测性维修策略更新时刻适应性地优化交流接触器三相触头的预防性更换阈值。最后,通过案例分析验证了所提维修策略的有效性,结果表明在预测性维修策略下,交流接触器的期望费用率可以近似划分为波动阶段、平稳阶段和上升阶段,并且与现有维修策略相比实际费用率降低了约10%,表明该策略能够对交流接触器更加高效地利用,经济效果更好。

    Abstract:

    AC contactors are widely used in control systems. An efficient maintenance strategy is the premise to ensure the safe and reliable operation of the system. Due to the inevitable differences of three-phase contacts of AC contactors, the failure threshold of each phase contact is random. However, the existing maintenance decision-making methods do not consider the randomness of the failure threshold, which are not suitable for AC contactors. To solve this problem, this article uses the cumulative arcing Joule integral to characterize the performance state of each phase contact of AC contactor and formulates a performance degradation model considering the randomness of failure threshold, competing failure, and degradation correlation of three-phase contact. A method for estimating the parameters of the degradation model, updating the distribution of the three-phase contact failure threshold and residual life based on maximum likelihood estimation and conditional probability formula, is proposed. A predictive maintenance strategy considering the randomness of the AC contactor failure threshold and the update of the maintenance strategy is proposed. The predictive maintenance strategy takes minimizing the expected cost rate as the optimization goal and adaptively optimizes the preventive replacement threshold of AC contactor three-phase contacts at each predictive maintenance strategy updating time. Finally, the effectiveness of the proposed maintenance strategy is evaluated by case analysis. The results show that, under the predictive maintenance strategy, the expected cost rate of AC contactors can be approximately divided into fluctuation stage, stable stage, and rising stage. The actual cost rate is reduced by about 10% compared with the existing maintenance strategy, indicating that the strategy can make more efficient use of AC contactors and has a better economic effect.

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刘旋,项石虎,李奎.考虑失效阈值随机性的交流接触器预测性维修决策方法[J].仪器仪表学报,2025,46(3):250-260

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  • 在线发布日期: 2025-05-28
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