基于结点热光效应的点热源非接触式温度传感器
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1.上海大学机电工程与自动化学院上海200444; 2.智能光电系统感知及应用四川省高校重点实验室达州635000

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TH811

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智能光电系统感知及应用四川省高校重点实验室开放课题(ZNGD2210)项目资助


A non-contact temperature sensor for tiny-point-heat source based on micro-junction thermo-optic effect
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1.School of Mechanical and Electrical Engineering and Automation, Shanghai University, Shanghai 200444, China; 2.Key Laboratories of Sensing and Application of Intelligent Optoelectronic System in Sichuan Provincial Universities, Dazhou 635000, China

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    摘要:

    传统点热源温度测量方法包括热电偶、电阻温度计和红外测温等,但它们通常存在体积较大、响应速度较慢或难以实现微小区域精确测量的局限性。为此,设计并开发了一种基于光波导交叉结点和热光效应的温度传感器,实现了对小尺寸点热源的非接触式温度测量。采用3D打印法制备了不同形态的光敏树脂结点,激光照射在结点交叉处,结点将激光分散到其分支结构上;氧化铝陶瓷加热片作为点热源提供小范围恒定温度,利用可调压电源实现对其温度的调节。加热片散发的热量改变结点材料的折射率(即热光效应),从而改变其分支出射光强度,光强的变化通过分支末端的光电二极管实时检测。实验证实了该传感器的温度灵敏特性和线性响应特性。结果表明,该传感器在一定范围温度变化中(330℃~554℃)的测量精度优异,具有良好的稳定性和重复性。在465℃~554℃范围内,传感器具有良好的线性特性,检测灵敏度可达-9.4 mV/℃,传感器的重复性误差δR在1.41%~2.11%之间。该方案提供了一种结构简单、成本低的微纳点热源温度检测新方法,为微型化、高灵敏、非接触式温度传感器的设计提供了新的思路,在医疗保健、激光加工和3D打印等领域的温度监测方面具有很大的应用潜力。

    Abstract:

    Traditional temperature measurement methods for point heat sources include thermocouples, resistance temperature detectors (RTDs), and infrared thermometers. However, these techniques are often limited by their relatively large size, slow response time, or difficulty in achieving precise measurement in small areas. To address these limitations, a temperature sensor based on a photonic waveguide cross-junction and the thermo-optic effect is designed and developed, enabling non-contact temperature measurement of small-sized point heat sources. Photosensitive resin junctions with various morphologies are fabricated using 3D printing. A laser beam is directed at the cross-junction, which disperses the light into its branched structures. An alumina ceramic heating plate serves as the point heat source, providing a small-range, constant temperature, with adjustable temperature control via a variable power supply. The heat emitted from the source alters the refractive index of the micro-junction material (i.e., the thermo-optic effect), thereby changing the intensity of the light emitted from the branches. The change in light intensity is detected in real-time using a photodiode. Experimental results confirm the sensor′s temperature sensitivity and linear response characteristics. The results show that the sensor exhibits excellent measurement accuracy within a small temperature range (330℃~554℃), with good stability and repeatability. In the temperature range of 465℃~554℃, the sensor shows a strong linear relationship, with a detection sensitivity of -9.4 mV/℃, and the repeatability error (δR) ranges from 1.41% to 2.11%. This scheme presents a novel method for temperature detection of micro-nano point heat sources with a simple structure and low cost, providing a new approach for the design of miniaturized, highly sensitive, and non-contact temperature sensors. The methodology exhibits substantial application potential specifically in temperature monitoring for healthcare, laser processing, and 3D printing.

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刘梅,白鑫,王嘉诚,周小彤,王志明.基于结点热光效应的点热源非接触式温度传感器[J].仪器仪表学报,2025,46(3):288-295

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  • 在线发布日期: 2025-05-28
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