基于PPIR-CBAM-VAE的阻抗法不均衡数据玻璃窗胶条失效诊断方法研究
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1.东南大学仪器科学与工程学院南京210096; 2.江苏润仪仪表有限公司淮安211699

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TH703

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国家自然科学基金(52275093)项目资助


Impedance-based failure window seal strips failure diagnosis with imbalanced data using PPIR-CBAM-VAE model
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1.School of Instrument Science and Engineering, Southeast University, Nanjing 210096, China; 2.Jiangsu Runyi Instruments Co., Ltd., Huaian 211699, China

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    摘要:

    玻璃窗胶条长时间使用会发生老化,破坏结构的密封性,带来安全隐患。这类损伤具有高度隐蔽性,采用传统的人工检查手段不能及时发现问题,并导致健康-故障数据不均衡。针对这一问题,提出了一种将压电阻抗技术与Transformer深度学习模型结合的非侵入式故障诊断方法。针对实际应用中故障样本稀缺与数据分布不均衡的核心挑战,创新性地提出了一种基于卷积注意力机制和变分自编码器的数据增强生成模型,通过学习真实故障数据分布生成新样本以扩充数据集并提升Transformer模型的泛化能力。为进一步优化生成数据质量,提升诊断准确性,引入PPIR技术,将其与CBAM-VAE结合形成PPIR-CBAM-VAE协同优化方法。PPIR技术通过精确保留关键谐振峰特征、剔除非峰值点,并利用线性插值修复非峰值区域来生成样本,在丰富样本多样性的同时显著提升数据集稳定性。实验结果表明,PPIR-CBAM-VAE方法在极具挑战性的健康-故障样本不平衡比达20∶3的条件下,诊断准确率达到92.13%;在不平衡比为4∶1的条件下,诊断准确率从基础方法的92.27%显著提升至96.45%,极大优化了模型对少数类故障样本的识别性能。该研究系统构建了融合压电阻抗技术、Transformer模型及创新性PPIR-CBAM-VAE数据增强的故障诊断框架,为建筑密封系统健康监测提供了高灵敏性、高适用性的新解决方案。

    Abstract:

    The adhesive strip of a glass window tends to age over long-term use, undermining the sealing integrity of the structure and posing safety risks. Such damage is often highly concealed, and traditional manual inspections fail to detect it in time, leading to an imbalanced distribution of healthy and faulty data. To address this issue, this study proposes a nonintrusive fault diagnosis method that integrates piezoelectric impedance technology with a Transformerbased deep learning model. To tackle the core challenges of scarce fault samples and imbalanced data distributions in practical applications, we innovatively propose a dataaugmentation model—CBAMVAE, which combines a convolutional block attention mechanism with a variational autoencoder. By learning the distribution of real fault data, the model generates synthetic samples to expand the dataset and enhance the Transformer’s generalization capability. Furthermore, to improve the quality of generated data and increase diagnostic accuracy, we incorporate the PPIR technique, combining it with CBAM-VAE to form the PPIR-CBAM-VAE collaborative optimization method. PPIR retains critical resonance peak features, removes nonpeak points, and applies linear interpolation to restore nonpeak regions, thereby enriching samples diversity while significantly enhancing dataset stability. Experimental results show that under a highly challenging healthytofault ratio of 20∶3, the PPIRCBAMVAE method achieves a diagnostic accuracy of 92.13%. When the imbalance ratio is 4∶1, the accuracy improves markedly from 92.27% (baseline) to 96.45%, greatly boosting the recognition of minorityclass faults samples. This study establishes a systematic fault diagnosis framework that integrates EMI technology, a Transformer model, and the innovative PPIRCBAMVAE data augmentation method, providing a highly sensitive and broadly applicable solution for health monitoring of building sealing systems. The adhesive strip of a glass window tends to age over long-term use, undermining the sealing integrity of the structure and posing safety risks. Such damage is often highly concealed, and traditional manual inspections fail to detect it in time, leading to an imbalanced distribution of healthy and faulty data. To address this issue, this study proposes a nonintrusive fault diagnosis method that integrates piezoelectric impedance technology with a Transformerbased deep learning model. To tackle the core challenges of scarce fault samples and imbalanced data distributions in practical applications, we innovatively propose a dataaugmentation model—CBAMVAE, which combines a convolutional block attention mechanism with a variational autoencoder. By learning the distribution of real fault data, the model generates synthetic samples to expand the dataset and enhance the Transformer’s generalization capability. Furthermore, to improve the quality of generated data and increase diagnostic accuracy, we incorporate the PPIR technique, combining it with CBAM-VAE to form the PPIR-CBAM-VAE collaborative optimization method. PPIR retains critical resonance peak features, removes nonpeak points, and applies linear interpolation to restore nonpeak regions, thereby enriching samples diversity while significantly enhancing dataset stability. Experimental results show that under a highly challenging healthytofault ratio of 20∶3, the PPIRCBAMVAE method achieves a diagnostic accuracy of 92.13%. When the imbalance ratio is 4∶1, the accuracy improves markedly from 92.27% (baseline) to 96.45%, greatly boosting the recognition of minorityclass faults samples. This study establishes a systematic fault diagnosis framework that integrates EMI technology, a Transformer model, and the innovative PPIRCBAMVAE data augmentation method, providing a highly sensitive and broadly applicable solution for health monitoring of building sealing systems.

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尤增颍,邬碧涵,朱海勇,周玉勤,徐佳文.基于PPIR-CBAM-VAE的阻抗法不均衡数据玻璃窗胶条失效诊断方法研究[J].仪器仪表学报,2025,46(8):120-136

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  • 在线发布日期: 2025-11-07
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