光纤布拉格光栅在火箭低温贮箱共底结构在线监测应用研究
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1.北京强度环境研究所北京100076; 2.天津大学精密仪器与光电子工程学院天津300072

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TH82V416

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Research on the application of FBG in online monitoring of common bulkhead structure for rocket cryogenic tanks
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1.Beijing Institute of Structure and Environment Engineering, Beijing 100076, China; 2.School of Precision Instrument and Opto-Electronics Engineering, Tianjin University, Tianjin 300072, China

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    摘要:

    低温环境下的光纤布拉格光栅(FBG, Fiber Bragg Gratings)热输出效应显著,同时表现出较强的非线性特征,给火箭低温贮箱共底结构的应变和温度测试带来困难。从基本传感原理出发,分析了裸光纤光栅和应变传感光栅的热输出来源,针对火箭低温贮箱地面力学试验提出了光纤布拉格光栅热输出数据解耦方法,搭建了极低温环境下的光纤光栅热输出标定实验系统,获取了光纤光栅在液氦-常温温区范围内的热输出特性曲线,建立了粘贴在与贮箱共底相同材料上的应变传感光栅和裸光纤光栅的热输出响应关系。完成了光纤布拉格光栅在火箭低温贮箱共底结构的应变、温度在线监测应用,通过构建基于光纤布拉格光栅的共底结构应变和温度传感网络,获取了共底结构温度和应变实时数据。结果表明,所提研究可以有效实现光纤布拉格光栅在极低温环境下的热输出数据解耦,准确获取火箭低温贮箱共底结构的应变和温度分布,与低温电阻应变片的应变测试数据对比结果良好,数据相关性超过0.997。该方法实现了极端环境下的全光纤在线测试,具有较高的布置灵活性和传感器存活率,为光纤传感技术在结构低温测试场景的规模化应用提供了案例支撑,为实现光纤的工程化箭载测试奠定了基础。

    Abstract:

    The thermal output effect of fiber Bragg gratings(FBG) in low-temperature environments is significant and exhibits strong nonlinear characteristics, which creates difficulties for strain and temperature testing of the common-bottom structure of rocket cryogenic storage tanks. Based on fundamental sensing principles, this study analyzes the thermal output sources of bare FBG and strain-sensing FBG. A decoupling method for the thermal output data of FBG was proposed for ground mechanical tests of rocket low-temperature storage tanks. An experimental system for calibrating the thermal output of FBG in extremely low temperature environments was built, and the thermal output characteristic curve of FBG in the liquid helium room temperature range was obtained. The thermal response relationship between strain-sensing FBG bonded to the same material as the common-bottom structure and bare FBG was established. The application of FBG for online monitoring of strain and temperature in the common-bottom structure of rocket cryogenic storage tanks was carried out. By constructing a strain and temperature sensing network based on FBG, real-time temperature and strain data of the common bottom structure have been obtained. The results indicate that this study can effectively decouple the thermal output data of FBG in extremely low-temperature environments, accurately obtain the strain and temperature distribution of the common-bottom structure of rocket cryogenic storage tanks, and achieve good agreement with strain test data from low-temperature resistance strain gauges, with a correlation correlation exceeding 0.997. This method realizes all-fiber online testing in extreme environments, offering high deployment flexibility and sensor survival rate. It provides a case reference for the large-scale application of fiber optic sensing technology in structural cryogenic testing scenarios, and lays a foundation for the engineering implementation of fiber optic onboard testing.

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朱超杰,刘砚涛,刘洋,营笑,孝春成.光纤布拉格光栅在火箭低温贮箱共底结构在线监测应用研究[J].仪器仪表学报,2025,46(8):1-9

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  • 在线发布日期: 2025-11-07
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