基于弱磁法的管道氢致损伤力磁耦合特性研究
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沈阳工业大学信息科学与工程学院沈阳110870

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TH878

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沈阳市科技计划(社会治理科技专项)(23-407-3-36)项目资助


Study on magneto-mechanical coupling characteristics of hydrogen-induced damage in pipelines based on weak magnetic method
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College of Information Science and Engineering, Shenyang University of Technology, Shenyang 110870, China

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    摘要:

    长输油气管道局部氢致损伤的失效过程涉及材料力学行为、磁性响应与氢扩散的耦合效应,难以通过常规无损检测技术进行有效识别,对能源运输系统的安全构成严重威胁。其中管道弱磁内检测技术因对铁磁性材料早期损伤的本征敏感性与在线检测等独特优势,在氢致损伤的检测与评估中展现出巨大的应用潜力。因此基于此技术,结合第一性原理,提出了一种面向管体局部氢致损伤与磁信号响应关系的多尺度交叉分析方法,并引入Qaverage 多分量磁特征融合响应参数对多物理场作用条件下氢致损伤失效行为及危害程度进行有效表征。研究结果表明:在漏磁检测中饱和磁化使材料磁畴高度有序排列,氢富集高压应力集中区难以对整体漏磁通产生显著扰动,因此未出现明显磁响应特征,相比之下弱磁信号特征分量变化较磁记忆检测平均提升1倍,在氢致损伤检测中展现出良好的适用性与有效性。与此同时,随着管体内压和外部励磁强度升高,氢富集区应力集中与磁畴重构行为加剧,具体表现为Qaverage 响应曲线随管体内压升高呈非线性上升,Q235和Q345钢平均响应增长率分别为137和195 A·m-1/MPa;随励磁强度增加近似呈线性上升,Q235和Q345钢平均响应增长率分别为61.24和69.06 A·m-1/A。

    Abstract:

    The failure process of localized hydrogen-induced damage (HID) in longdistance oil and gas pipelines involves the coupled effects of material mechanical behavior, magnetic response, and hydrogen diffusion, which makes early detection challenging with conventional non-destructive testing (NDT) techniques, posing a significant threat to the safety of energy transport systems. Weak magnetic inline inspection (WMII) technology, due to its intrinsic sensitivity to early-stage damage in ferromagnetic materials and its capability for online monitoring, exhibits great application potential in the detection and evaluation of HID. Based on this technology and combined with first principles, a multiscale cross-analysis method is proposed to explore the relationship between localized HID and magnetic signal response in pipelines. Furthermore, a Qaverage multi-component magnetic feature fusion parameter is introduced to effectively characterize the failure behavior and hazard level of HID under multi-physical field conditions. The results reveal that under magnetic flux leakage (MFL) testing, the saturation magnetization aligns the magnetic domains in a highly ordered state, rendering it difficult for hydrogeninduced high-pressure stress concentration zones to cause significant perturbations in the overall leakage flux. Consequently, no distinct magnetic response features are observed. In contrast, the characteristic components of the weak magnetic signal exhibit an average increase of approximately doubling compared with the metal magnetic memory method, demonstrating superior applicability and effectiveness for the detection of early-stage HID. In addition, with increasing internal pipeline pressure and external excitation intensity, the stress concentration and magnetic domain reconstruction behavior in hydrogen-enriched zones intensify. Specifically, the Qaverage response curve shows a nonlinear increase with rising internal pressure, with average response growth rates of 137 and 195 A·m-1/MPa for Q235 and Q345 steels, respectively. With increasing excitation intensity, the response increases approximately linearly, and the corresponding rates are 61.24 A·m-1/A for Q235 and 69.06 A·m-1/A for Q345 steels.

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武梓涵,廉正,刘斌,杨理践.基于弱磁法的管道氢致损伤力磁耦合特性研究[J].仪器仪表学报,2025,46(8):137-151

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  • 在线发布日期: 2025-11-07
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