PCCP断丝监测技术进展高嘉
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天津大学精密测试技术及仪器全国重点实验室天津300072

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TH89

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国家重点研发计划(2022YFC3203802)项目资助


Advances in PCCP wire break monitoring technology
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State Key Laboratory of Precision Measurement Technology and Instruments, Tianjin University, Tianjin 300072, China

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    摘要:

    预应力钢筒混凝土管(PCCP)广泛应用于长距离输水和城市供水工程,其预应力钢丝在腐蚀、应力松弛、交变载荷及制造缺陷等因素作用下可能发生断裂,导致局部预应力损失、承载能力下降,严重时引发爆管事故。针对PCCP断丝隐蔽、管线跨度大及不停水监测需求,在阐述断丝成因与结构影响的基础上,系统梳理了声波法、电磁法和分布式光纤传感(DAS)等技术的监测原理、系统组成、研究进展及工程应用。比较结果表明,声波法适于捕捉断丝瞬态事件并实现在线预警,但易受传播路径和环境噪声影响;电磁法能够较直接地估计断丝数量及空间分布,但依赖设备标定和管道参数,传统内检方式还受停水条件限制;分布式光纤声学传感具备长距离、连续化和沿线定位的优势。针对现有综述中对技术融合趋势和未来科学问题讨论不足的问题,进一步总结了PCCP断丝监测从“事件识别”向“状态评估与风险预测”、从“单一传感”向“多源融合与协同”的发展方向。未来应围绕断丝信号与剩余承载力映射、复杂噪声下智能识别等问题,构建由声学或DAS在线发现、电磁复核、结构模型评估组成的多源融合体系,推动PCCP监测由事件识别向状态评估、风险预测等方面发展。该研究可为PCCP管道断丝监测技术选择、系统设计和工程应用提供参考。

    Abstract:

    Prestressed concrete cylinder pipe (PCCP) is widely used in long-distance water conveyance and urban water supply systems. Under the combined effects of corrosion, prestress relaxation, cyclic loading, and manufacturing defects, prestressing wires may fracture, leading to local prestress loss, reduced load bearing capacity, and, in severe cases, catastrophic pipe bursts. To address the challenges posed by the concealed nature of wire breakage, the large spatial extent of PCCP pipelines, and the need for in-service monitoring without interrupting water delivery, this article first analyzes the causes and structural consequences of wire breakage and then systematically reviews the monitoring principles, system configurations, research progress, and engineering applications of acoustic methods, electromagnetic methods, and distributed acoustic sensing (DAS). Comparative analysis indicates that acoustic methods are well suited to capturing transient wire breakage events and providing online early warning, but their performance is susceptible to variations in propagation paths and environmental noise. Electromagnetic methods can provide relatively direct estimates of the number and spatial distribution of broken wires, but their accuracy depends strongly on equipment calibration and pipeline parameters, while conventional internal inspection is often constrained by shutdown and dewatering requirements. DAS offers distinct advantages in long-distance coverage, continuous monitoring, and distributed localization along the pipeline. In response to the insufficient discussion of technology integration trends and future scientific challenges in existing reviews, this article further summarizes the evolution of PCCP wire breakage monitoring from event identification toward condition assessment and risk prediction, and from single-modality sensing toward multisource fusion and coordinated monitoring. Future research should focus on establishing reliable relationships between wire breakage signals and residual load bearing capacity, as well as improving intelligent identification under complex noise conditions. A multisource fusion framework that integrates online detection using acoustic methods or DAS, electromagnetic verification, and assessment based on structural models should be developed to promote the transition of PCCP monitoring from event identification to condition assessment and risk prediction. This review provides a reference for the selection of PCCP wire breakage monitoring technologies, system design, and engineering applications.

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高嘉竣,封皓,沙洲,芮小博,曾周末. PCCP断丝监测技术进展高嘉[J].仪器仪表学报,2026,47(7):1-13

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  • 在线发布日期: 2026-09-24
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