基于持续学习大模型的增量故障诊断维护决策
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1.重庆工商大学装备系统服役健康保障国际联合研究中心重庆400067;2.重庆工商大学管理 科学与工程学院重庆400067

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TH165+.3

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国家重点研发计划(2023YFB3406104)、国家自然科学基金(52575103)、重庆市自然科学基金(CSTB2025NSCQ-LZX0128)项目资助


Incremental fault diagnosis and maintenance decision-making using a continual learning-based large language model
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1.Research Center for System Health Maintenance, Chongqing Technology and Business University, Chongqing 400067, China; 2.School of Management Science and Engineering, Chongqing Technology and Business University, Chongqing 400067, China

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    摘要:

    长期运行的工业设备会持续涌现新故障模式,这对增量诊断维护决策的持续学习能力提出要求。但是,工程实际中普遍存在的少样本与类别不平衡问题,为高效持续学习带来挑战。为此,提出一种持续学习大模型,解决复杂条件下的增量故障诊断与维护决策问题。设计嵌入多尺度高效通道与空间注意力的宽核深度卷积网络,利用并行卷积分支同步捕捉振动信号瞬态冲击与周期调制特征,通过自适应筛选关键故障频段来提取高判别性故障表征。提出随机记忆回放结合可扩展线性分类器的增量学习策略,随机留存少量历史类别范例参与后续训练。在增量学习阶段保持历史类别权重不变,仅扩展分类层参数以缓解长周期持续学习的灾难性遗忘问题。设计投影适配层将数值故障特征映射至大模型词嵌入空间,搭建振动信号与文本语义的跨模态对齐框架,借助低秩适配策略微调注意力层低秩矩阵完成领域适配,驱动大模型输出类增量诊断维护决策结果。所提出的持续学习大模型在设备运维公共数据集和自有齿轮箱试验台上进行实验,并开展多组对比分析与消融测试。结果表明,该模型在少样本和类别不平衡场景下均表现优异,其增量故障诊断维护决策的学习遗忘率显著低于对比方法。

    Abstract:

    New fault modes keep emerging during the longterm operation of industrial equipment, demanding continual learning for incremental diagnosis and maintenance decision-making. However, few-shot samples and class imbalance in practical engineering pose challenges to effective continual learning. To address these issues, a continual learning-based large language model (CL-LLM) is proposed for incremental fault diagnosis and maintenance decision-making under complex conditions. A wide-kernel deep convolutional network embedded with multi-scale efficient channel and spatial attention is designed. It adopts parallel convolution branches to synchronously capture the transient impact and periodic modulation features of vibration signals. Discriminative representations are extracted by adaptively screening key fault frequency bands. An incremental learning strategy combining random memory replay and a scalable linear classifier is proposed to retain a small number of historical category samples for subsequent training. During the incremental learning phase, the weights of historical categories are fixed. Only classification layer parameters are expanded to mitigate the catastrophic forgetting of CL-LLM in long-term continual learning. A projection adaptation layer is designed to map numerical fault features to the embedding space of the large language model, constructing a cross-modal alignment framework for vibration signals and text semantics. A low-rank adaptation strategy is adopted to fine-tune the low-rank matrices of attention layers for domain adaptation, enabling CL-LLM to output class-incremental diagnosis and maintenance decision results. Experiments are implemented on a public equipment operation and maintenance dataset and the self-built gearbox test rig, followed by comparative analysis and ablation studies. The results show that the proposed CL-LLM performs excellently in few-shot and class-imbalanced scenarios. Its learning forgetting rate for incremental fault diagnosis and maintenance decision-making is significantly lower than that of comparative methods.

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李川,郭改芳,郭圳,蒲自强.基于持续学习大模型的增量故障诊断维护决策[J].仪器仪表学报,2026,47(7):151-164

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  • 在线发布日期: 2026-09-24
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