长线缆应变测试的调平和自校准研究
DOI:
CSTR:
作者:
作者单位:

中北大学 极限环境光电动态测试技术与仪器全国重点实验室太原030051

作者简介:

通讯作者:

中图分类号:

TH82

基金项目:


Research on balancing and self-calibration for long-cable strain testing
Author:
Affiliation:

State Key Laboratory of Extreme Environment Optoelectronic Dynamic Measurement Technology and Instrument, North University of China,Taiyuan 030051, China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对长线缆导致两线式1/4应变电桥难以精准调平与校准的难题,分析长线缆电阻对惠斯通电桥灵敏度的影响,发现长线缆电阻与应变片电阻处于同一量级产生的分压效应会引发共模失调并导致灵敏度不确定,传统T型调平结构无法同时解决这两个问题,提出一种新型1/4桥调平电路结构。通过在相邻桥臂引入可调电阻,拓宽桥路阻值补偿范围,从硬件结构层面解决灵敏度不确定问题。在此基础上,设计自校准应变测试系统,通过程控模拟开关切换校准通道与测量通道,利用校准桥臂电压实现灵敏度自动校准,有效抑制了线缆阻值偏差与器件离散性对灵敏度影响。建立改进调平电路数学模型,以校准相对误差最小为优化准则,结合校准电阻与误差的非线性关系,求解最优校准电阻值。进一步分析了系统灵敏度误差的来源和误差值,并通过元器件老炼与筛选等方法降低相对误差。在实验室环境下,分别模拟线缆长度和工作温度,对测试装置进行了测试。结果分析表明,所提电路长线缆电阻调平补偿范围可达0~120 Ω,系统信噪比(SNR)优于70 dB,自校准后灵敏度误差控制在1%以内。圆柱跌落动态实测中,应变信号SNR达70.16 dB,充分验证了该自校准电路的有效性与动态测量稳定性。该方案可为低成本长线缆应变测试电路的设计与工程应用提供参考。

    Abstract:

    To address the difficulty in accurate balancing and calibrating the 2-wire 1/4-bridge strain gauges with long cables, the influence of long cable resistance on the sensitivity of the Wheatstone bridge is analyzed. It is found that the voltage division effect, caused by the long cable resistance being in the same order of magnitude as the strain gauge resistance, induces common-mode offset and leads to uncertain sensitivity. The traditional T-type balancing circuits cannot simultaneously resolve these two issues, a novel 1/4 bridge balancing circuit structure is proposed. By introducing adjustable resistors into adjacent bridge arms, the resistance compensation range of the bridge is expanded, and the uncertain sensitivity problem is solved at the hardware level. On this basis, a self-calibrating strain measurement circuit is designed. Programmable analog switches are utilized to alternate between the calibration and measurement channels, and the voltage of the calibration arm is leveraged to achieve automatic sensitivity calibration. The effects of cable resistance deviations and component tolerances on sensitivity are effectively mitigated. Furthermore, a mathematical model of the improved balancing circuit is established. With the minimization of relative calibration error adopted as the optimization criterion, and the nonlinear relationship between the calibration resistance and the error incorporated, the optimal calibration resistance value is determined. The sources and magnitudes of the system′s sensitivity errors are further analyzed, and the relative error is reduced through methods such as component burn-in and screening. Laboratory tests are conducted on the prototype by simulating various cable lengths and operating temperatures. It is demonstrated by the results that a balancing compensation range of 0~120 Ω for long cable resistance is achieved by the proposed circuit, and a system signal-to-noise ratio (SNR) exceeding 70 dB is obtained. After self-calibration, the sensitivity error is maintained within 1%. In dynamic drop tests of cylinders, an SNR of 70.16 dB for the strain signal is reached, and the effectiveness and dynamic measurement stability of the proposed self-calibrating circuit are fully validated. A valuable reference for the design and engineering application of low-cost, long-cable strain measurement circuits is provided by this solution.

    参考文献
    相似文献
    引证文献
引用本文

丁永红,尤文斌.长线缆应变测试的调平和自校准研究[J].仪器仪表学报,2026,47(7):142-150

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-09-24
  • 出版日期:
文章二维码