面向非共面连续弯管的自适应V 型管道机器人系统设计
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1.南京信息工程大学自动化学院南京210044; 2.东南大学仪器科学与工程学院南京210096

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TH703

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Design of an adaptive V-shaped pipeline robot system for non-coplanar continuous bends
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1.School of Automation, Nanjing University of Information Science and Technology, Nanjing 210044, China; 2.School of Instrument Science and Engineering, Southeast University, Nanjing 210096, China

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    摘要:

    输油气管道作为国家工业的关键基础设施,其巡检需求日益趋向复杂化与精细化。针对现有管道机器人在复杂管网中面临的变径适应性差、非共面连续弯管通过率低及控制系统复杂等难题,提出并研制了一种基于主动壁压调节的自适应V型管道机器人。首先,系统采用双支撑舱对称布局与中间关节驱动的新型架构,提出基于关节电机堵转特性的主动式张力调节方法,实现了在110~160 mm变径管道范围内的可靠贴壁与自适应稳定行走。其次,为解决空间非共面连续弯管的通过性问题,创新性地提出了一种基于关节导纳控制的被动过弯机制。该机制摒弃了传统依赖多维力传感器与复杂轨迹规划的闭环控制模式,建立了基于电机电流限幅与物理交互的导纳动力学模型,使机器人在纯物理交互引导下自主完成“碰撞-偏转-寻径-恢复”的平滑过弯,并有效克服了垂直爬升与过弯过程中的自重影响。最后,搭建了包含水平、垂直、90°连续弯管、变径管段以及多障碍物环境的真实管网场景进行实验验证。结果表明:该机器人能以不同初始姿态在非共面弯管中平稳通过,并在变径段与垂直段保持充足的壁面附着力与越障能力,验证了所提机制的有效性与系统的高环境适应性。

    Abstract:

    As a key infrastructure in national industry, the inspection requirements for oil and gas pipelines are becoming increasingly complex and sophisticated. Aiming at the limitations of existing pipeline robots in complex pipe networks—such as poor adaptability to variable diameters, low pass rates in non-coplanar continuous bends, and overly complex control systems—this article proposes and develops an adaptive V-shaped pipeline robot based on active wall-pressure regulation. First, the system adopts a novel architecture featuring a symmetrical dual-support cabin layout driven by a central joint. An active tension adjustment method based on the locked-rotor characteristics of the joint motor is proposed, ensuring reliable wall adhesion and adaptive stable walking within 110~160 mm variable-diameter pipes. Second, to address the trafficability in spatial non-coplanar continuous bends, a passive bending mechanism based on joint admittance control is proposed innovatively. This mechanism discards the traditional closed-loop control mode that relies on multi-dimensional force sensors and complex trajectory planning. By establishing an admittance dynamics model based on joint physical interaction, the robot independently achieves smooth bending through a "collision-deflection-pathfinding-recovery" sequence, effectively overcoming the impact of self-weight during vertical climbing and turning. Finally, a physical pipe network scenario—including horizontal, vertical, 90° continuous bends, variable-diameter sections, and multi-obstacle environments—was constructed for experimental verification. The results demonstrate that the robot can smoothly navigate non-coplanar bends under various initial attitudes, maintaining sufficient traction and obstacle-surmounting capability. This verifies the effectiveness of the proposed mechanism and the robust environmental adaptability of the system.

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肖剑,缪天缘,宋爱国.面向非共面连续弯管的自适应V 型管道机器人系统设计[J].仪器仪表学报,2026,47(7):394-404

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  • 在线发布日期: 2026-09-24
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