基于LC 谐振的低磁化强度管道磁涡流缺陷检测传感器技术
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沈阳工业大学信息科学与工程学院沈阳110870

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TH878

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辽宁省科技计划联合计划(2025JH2/101800430)、国家自然科学基金(62531017,62371315)项目资助


Sensor technology for low-magnetization pipeline magnetic eddy current defect detection based on LC resonance
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School of Information Science and Engineering, Shenyang University of Technology, Shenyang 110870, China

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    摘要:

    漏磁内检测是应用最为广泛的管道在线检测方式,但由于该项技术要求将管道磁化至饱和状态才能获取理想的检测效果,通常需要配有励磁系统;这将导致漏磁内检测器体积大、吸附力强,从而限制了该项技术在大壁厚、小口径管道中的有效应用。基于磁涡流效应的低磁化强度缺陷检测技术因其可在较低的磁化强度下对管道进行漏磁缺陷检测及内外壁识别,将突破传统漏磁在大壁厚小口径管道内检测中的上述限制;适用于该技术的测量传感器需在低磁化强度下有效检测及区分管道内外壁缺陷,同时具备体积小、能耗低的优点以满足检测系统的尺寸及功耗需求。本研究提出了基于LC谐振的低磁化强度管道磁涡流缺陷检测传感器技术。该技术将传感器线圈与LC谐振器结合作为测量传感器,将管道内外壁缺陷信息转换为频率信号。通过理论计算及有限元仿真对缺陷测量数据与频率关系进行分析,对刻有深度分别为50%wt、40%wt、30%wt、20%wt及10%wt、不同类型缺陷的15 mm厚钢板同时进行了对比实验。实验结果显示:低磁化强度电流范围内设计提出的测量传感器可以有效识别10%wt内外壁缺陷;Ⅰ型、Ⅱ型线圈传感器分别在谐振频率为500 kHz、1.5 MHz时取得最好的外壁及内壁缺陷检测效果。验证了提出的LC谐振式传感器可以在较低磁化强度下完成缺陷检测。

    Abstract:

    Magnetic flux leakage internal inspection is the most widely used online pipeline inspection method. However, because this technique generally requires the pipeline to be magnetized to saturation to achieve optimal detection results, typically necessitating an excitation system. This leads to large detector dimensions and strong adhesion forces, limiting its application in thick-walled, small-diameter pipelines. The low magnetization intensity defect detection technology based on magnetic eddy current effects overcomes these limitations by enabling defect detection and internal/external wall identification at lower magnetization levels, surpassing traditional methods for thick-walled and small-diameter pipelines. Applicable measurement sensors must effectively detect and differentiate wall defects under low magnetization conditions while maintaining compact size and low power consumption to meet system requirements. This article proposes an LC resonant sensor-based technique for low magnetization MFL defect detection in pipelines. The sensor integrates coils with LC resonators to convert defect information from both internal and external pipeline walls into frequency signals. Theoretical calculations and finite element simulations were conducted to analyze the correlation between defect characteristics and frequency responses. Comparative experiments were performed on 15 mm-thick steel plates containing defects of varying types (depth ratios: 50%wt, 40%wt, 30%wt, 20%wt, and 10% wt). Results demonstrate that the proposed sensor can effectively identify 10% wt defects on both internal and external walls within low magnetization current ranges. Type I and Type II coil sensors achieve optimal detection performance at resonant frequencies of 500 kHz and 1.5 MHz, respectively, for outer and inner wall defects. The proposed LC resonant sensor was validated to achieve defect detection at relatively low magnetization intensity.

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高波,杨理践,耿浩,刘斌.基于LC 谐振的低磁化强度管道磁涡流缺陷检测传感器技术[J].仪器仪表学报,2026,47(7):72-84

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  • 在线发布日期: 2026-09-24
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