球面二维时栅电场仿真与结构优化
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1.重庆理工大学机械检测技术与装备教育部工程研究中心重庆400054; 2.时栅传感及先进检测技术重庆市重点实验室重庆400054

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TH7

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国家重点研发计划(2023YFB3209400)、国家自然科学基金(52125503,52305567)、重庆理工大学科研创新团队(2023TDZ008)、重庆市自然科学基金(CSTB2023NSCQ-LZX0088)项目资助


Electric field simulation and structural optimization of spherical two-dimensional time grating
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1.Engineering Research Center of Mechanical Testing Technology and Equipment, Ministry of Education, ChongqingUniversity of Technology, Chongqing 400054, China; 2.Chongqing Key Laboratory of Time-Grating Sensing and Advanced Testing Technology, Chongqing 400054, China

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    摘要:

    多自由度角位移传感器是精密运动控制与高端装备的核心器件,其测量范围与测量精度常存在相互制约的矛盾。针对现有球面二维时栅角位移传感器在α方向仅能实现0°~40°测量,难以满足宽范围应用需求的问题,以扩展测量范围为首要目标,系统开展了定子极片形状的优化设计与性能对比研究。基于有限元电场仿真,在保持激励频率、幅值、传感器尺寸等参数一致的条件下,依次提出了3种改进型极片结构,并与初始极片结构进行全测量范围内的误差和谐波特性的仿真对比。仿真结果表明,优化后形状通过将单个圆环沿正交方向均匀分割为4段独立弧形极片,有效解除了机械运动约束,同时利用对称布置实现误差平均化,其仿真误差在全量程内均显著低于前三者。实验采用与仿真一致的条件,搭建实验平台对所提结构进行验证。结果表明,优化后传感器α方向测量范围由初始的0°~40°大幅扩展至0°~220°,β方向仍保持全周360°测量能力;补偿前α方向峰峰值误差较初始结构仅增大0.22°,β方向仅增大0.66°;经傅里叶谐波补偿后,所提结构在0°~220°范围内α方向峰峰值误差为0.036°,表明在量程扩展5.5倍的前提下,精度损失控制在可接受范围。与现有多自由度角位移传感器相比,所提出的四段圆环式极片结构在兼顾宽量程与高精度方面具有显著综合优势。

    Abstract:

    Multi-degree-of-freedom angular displacement sensors are core components in precision motion control and high-end equipment, but their measurement range and measurement accuracy are often mutually constrained. To address the problem that the existing spherical two-dimensional time-grating angular displacement sensor can only achieve a measurement range of 0°~40° in the α direction, which fails to meet the requirements of wide-range applications, this paper takes the expansion of the measurement range as the primary goal and systematically conducts optimal design and comparative performance studies on the stator pole piece shapes. Based on finite-element electric field simulations, under the condition of keeping the excitation frequency, amplitude, sensor dimensions, and other parameters consistent, three improved pole piece structures are successively proposed, and simulation comparisons of errors and harmonic characteristics over the full measurement range are performed against the initial pole piece structure. Simulation results indicate that the optimized shape, by uniformly dividing a single ring into four independent segmented arc pole pieces along orthogonal directions, effectively removes mechanical motion constraints while leveraging symmetric arrangement to achieve error averaging, and its simulation errors over the full range are significantly lower than those of the previous three structures. Experiments are conducted under conditions consistent with the simulations, and an experimental platform is built to verify the proposed structure. Results show that after optimization, the measurement range of the sensor in the α direction is substantially expanded from the initial 0°~40° to 0°~220°, while the β direction still maintains full 360° measurement capability. Before compensation, the peak-to-peak error in the α direction increases by only 0.22° compared with the initial structure, and that in the β direction increases by only 0.66°. After Fourier harmonic compensation, the peak-to-peak error in the α direction of the proposed structure within the 0°~220° range is 0.036°, indicating that under the premise of a 5.5-fold range expansion, the accuracy loss is controlled within an acceptable range. Compared with existing multi-degree-of-freedom angular displacement sensors, the four-segment ring-type pole piece structure proposed in this paper exhibits significant comprehensive advantages in balancing wide range and high precision.

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王合文,姜芷琪,樊星辰,刘小康,陈自然.球面二维时栅电场仿真与结构优化[J].仪器仪表学报,2026,47(7):109-118

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  • 在线发布日期: 2026-09-24
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