面向大型孔轴装配的多相机视觉位姿测量方法
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南京航空航天大学机电学院南京210016

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TH161

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国家科技重大专项(2025ZD1608301)资助


Multi-camera visual pose measurement method for large hole-axis assembly
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College of Mechanical and Electronic Engineering,Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China

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    摘要:

    大型孔轴结构是直升机升力系统中的关键零部件,其装配质量直接影响整机性能与服役安全。在其视觉位姿测量过程中,单目视觉因视野受限难以在完整获取孔轴端面图像的同时保证测量精度,而增大工作距离又会导致成像比例下降,进一步降低局部测量精度。针对上述问题,提出一种基于多相机视觉的孔轴装配位姿测量方法。首先,引入目标共平面约束构建多相机图像平面到主相机像平面的统一映射模型,通过单应性变换实现多源图像特征的几何一致性表达;其次,提出基于关键点搜索的离散弧段椭圆拟合方法,利用像素级跳变检测确定弧段关键点对并以重心坐标平滑处理,结合超最小二乘方法提升非完整边缘条件下椭圆参数估计的精度与鲁棒性;最后,结合孔轴结构几何先验约束消除空间圆位姿计算的二义性,并采用基于正向投影几何距离的加权优化方法实现位姿参数的迭代求解。搭建了由4台工业相机组成的多相机视觉测量系统并开展实验验证,结果表明所提方法圆心测量精度为0.037 mm,法向量测量精度为0.053°,满足大型孔轴结构高精度装配的工程需求。该方法为大型构件视觉测量提供了一种兼顾全局覆盖与局部精度的有效技术方案。

    Abstract:

    Large-scale hole-axis assembly structures are critical components in helicopter lift systems, and their assembly quality directly affects overall performance and service safety.directly impacting overall performance and service safety During visual pose measurement, monocular vision suffers from a limited field of view, complicating acquisition of complete end-face images while maintaining high measurement accuracy, and extending the working distance further degrades local precision. A multi-camera vision-based pose measurement method is proposed. First, a target coplanarity constraint establishes a unified mapping model from multiple camera image planes to the primary camera image plane, achieving geometrically consistent multi-source image representation via plane-induced homography. Second, a discrete arc-segment ellipse fitting method using keypoint search detects arc keypoint pairs through pixel-level jump detection and smooths them with centroid coordinates, incorporating the hyper least squares method to improve the accuracy and robustness of ellipse parameter estimation under incomplete edge conditions. Finally, geometric prior constraints of hole-axis assembly eliminate ambiguity in spatial circle pose estimation, while a weighted optimization method based on forward projection geometric distance iteratively refines the pose parameters. Experiments on a four-camera industrial vision system demonstrate a circle center accuracy of 0.037 mm and a normal vector accuracy of 0.053°, meeting engineering requirements for high-precision assembly of large-scale hole-axis structures. The proposed method provides an effective solution for vision measurement of large-scale components, balancing global coverage with local precision.

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赵鹏,黄翔,丁力平.面向大型孔轴装配的多相机视觉位姿测量方法[J].仪器仪表学报,2026,47(7):176-187

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  • 在线发布日期: 2026-09-24
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